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IOTA 6250 Silicone Gel — Comprehensive Encapsulation Protection Solution for Electronic Components

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IOTA 6250 is a high-performance two-component silicone gel designed with a 1:1 mixing ratio, combining medium viscosity fluidity and fast-curing properties. It supports room-temperature or heat curing, providing integrated protection against water, moisture, dust, vibration, and insulation for electronic components. Its addition-curing process releases no by-products, forming a transparent, soft elastomer with excellent self-healing ability to quickly repair minor mechanical damage, ensuring long-term stable operation of precision parts in complex environments.

Key Advantages

  1. Efficient & Convenient Process Adaptability
    The 1:1 mixing ratio simplifies operation, while the medium viscosity (5000-10000 cps) ensures excellent flow to fill micro-gaps in complex components like IGBT modules and sensors, suitable for automated encapsulation. Room-temperature curing (24h full cure) saves energy, and heat curing (60-80℃) reduces cure time to 2-4 hours, significantly boosting productivity for large-scale manufacturing.

  2. Superior Material Compatibility & Stability
    The cured gel is highly transparent (light transmittance >92%) with low yellowing index (<1), maintaining optical performance long-term for LED drivers and photoelectric sensors. Non-corrosive to PC, ABS, and metals, it ensures component safety and compatibility with automotive electronics and new energy material systems.

  3. Extreme Environment Reliability
    Stable performance across -50℃~200℃ resists temperature cycles, shocks, and vibrations. Self-healing (scratch recovery <24h) extends product lifespan, while addition-curing with <0.1% shrinkage ensures dimensional precision without low-molecular volatiles.

Technical Highlights

  • Safety : RoHS compliant, low VOC (<0.1%), odorless, suitable for medical electronics;
  • Electrical Insulation: Volume resistivity >10¹⁴Ω·cm, breakdown voltage >25kV/mm for reliable insulation in humid conditions;
  • Damping Protection: Excellent mechanical damping buffers external impacts, protecting fragile chips and solder joints.

Wide Applications

  • Automotive Electronics: ECU controllers, LED headlight modules, radar encapsulation;
  • New Energy: Solar inverters, battery management systems (BMS) sealing;
  • Power Electronics: IGBT modules, high-power rectifier insulation;
  • Optoelectronics: Optical sensors, laser diodes waterproof packaging.

IOTA 6250 combines efficient processing and reliable protection to enhance product reliability and market competitiveness, making it the ideal choice for high-end electronic protection.


    To learn more, please click IOTA 6250H

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